Pharmaceutical Bulk Tray Dryers

The Vikumer FDL freeze dryers are tray style lyophilizers, general purpose and capable of freeze drying all types of bulk materials. Such as solid, liquid, paste, granular and powder materials, apply to biological, pharmaceutical and chemical industries.

Introduction

Vikumer FDL pharmaceutical bulk tray dryers are suitable for a wide range of applications, fit all kinds of bulk materials freeze drying. Such as solid, liquid, paste and powder. They are modularly engineered and integrate structure, designed meet the guidelines of GMP and FDA.

By use of a FDL freeze dryer, your freeze drying task will be fully automatic. Raw products are placed on shelves in drying chamber, in-place freezing and later drying under vacuum environment. During the drying process, raw products always keep in minus temperature, no ruin their biological activities and other chemical properties.

The high advanced PLC and user-friendly HMI based control system enable operator manage freeze dry system easily, precise control of the entire freeze drying cycle. Provide a real time display of system running status, vital freeze drying parameters and data generate. In addition, customer can select PC control suit, to get more powerful functions.

A shelf vacuum freeze drying equipment is multi-purpose, versatile apply to pharmaceutical, biological, plant extracts, chemicals, probiotics and heat sensitive products. Constant high freeze dried quality between trays and batches.

Pharmaceutical Tray Style Freeze Dryer

FDL Freeze Dryer Models

Useable trays area from 5.25m2 to 48.6m2, condenser capacity up to 800kgs.
The FDL freeze dryers are entirely stainless steel fabricated, constructed on a steel frame which is easy transport and commissioning.

FD-5L Freeze Dryer

FD-5L Freeze Dryer

5.25m2 trays area, 100kgs ice condenser.

FD-5L Freeze Dryer
FD-10L Freeze Dryer

FD-10L Freeze Dryer

9.72m2 trays area, 200kgs ice condenser.

FD-10L Freeze Dryer
FD-20L Freeze Dryer

FD-20L Freeze Dryer

19.8m2 trays area, 400kgs ice condenser.

FD-20L Freeze Dryer
FD-30L Freeze Dryer

FD-30L Freeze Dryer

29.2m2 trays area, 600kgs ice condenser.

FD-30L Freeze Dryer
FD-50L Freeze Dryer

FD-50L Freeze Dryer

48.6m2 trays area, 800kgs ice condenser.

FD-50L Freeze Dryer

Main Features & benefits

All the machinery that involved with the operation of FDL freeze dryer is well mount on a steel frame. Plug and play deliver. Quick install by connect electric, compressor chilled water, compressed air source and condenser defrost water.

Using proven, standardized modular sub-systems, which enable flexible configure as per needs. All-in-one structure is easy to handle, install, transport and commissioning. Vikumer’s FDL lyophilizers come with solid quality components and robust technical features:

  • Stainless steel made drying chamber, shelves, trays, condenser and internal accessories.
  • Rectangular drying chamber, built according to GB150 pressure vessel directives.
  • External ice condenser, hygiene and large vapor collect capacity.
  • PUF insulated drying chamber and ice condenser.
  • 2 stage semi-hermetic reciprocating compressor, water cooling for stable performance.
  • High performance 2 stage oil pumps incorporating with roots pump for extreme pressure.
  • Silicone oil based system, all plates capable of chilling and heating.
  • PLC and user friendly touch screen control system, FDA 21CFR PART11 compliance.
  • Freeze dryer CE marked.
  • Pneumatic valves for air and water isolate.

Based on PLC and user-friendly HMI, and meet FDA 21CFR PART11. and has the functions of:

  • Graphic display system working status.
  • Freeze drying recipes management.
  • Real-time freeze drying curve.
  • Freeze drying data & curve review, print and download.
  • Automatic and semi-automatic working select.
  • Users and authorization management.
  • Alarms and debug model.

Vikumer FDL freeze dryers have extensive applications, fit all industries include: pharmaceuticals, biologicals, chemicals, dairy and nutrient etc.

And fit all types of materials: solid, liquid, powder, paste and granular.

For example: Probiotics, yogurt, chemicals, plant extracts, serum, pharmaceutical solution or tablet, peptide.

Model Shelf Size Shelf Area Condenser Capacity
FD-5L 750*1000mm 5.25m2 100Kgs
FD-10L 900*1200mm 9.7m2 200Kgs
FD-20L 1200*1500mm 19.8m2 400Kgs
FD-30L 1500*1500mm 29.2m2 600Kgs
FD-50L 1500*1800mm 48.6m2 800Kgs

Performance

  • Shelves Temp. -55C ~ +70C.
  • Shelves cooling >1C/min (+20C ~ –40C < 60min).
  • Shelves heating >1C/min (–40C to +20C < 60min).
  • Shelves temperature variance <+/-1C.
  • Shelves roughness Ra<0.6um.
  • Shelves flatness <+/-0.5mm/m.
  • Condenser Temp. final –85C.
  • Condenser cooling +20C to –40C < 30min.
  • System final vacuum <1Pa.
  • Chamber vacuumize to 100Pa < 30min.
  • Chamber vacuum leakage ≤5×10-2mbarL/s.
  • Vacuum adjustable.