Industrial Food Freeze Dryers
Dependable freeze drying plants that fit industrial large volume production, freeze drying of food, fruit and vegetables.
Batch capacity up to 2000kgs and can be paralleled install.
Introduction
The Vikumer FDR freeze dryers are large food freeze drying plants, to process fruits, soup, vegetables, seafood and prepared meals, where industry mass production is needed. Designed especially care rapid drying cycle and economic running cost.
While a large volume of products in plenty of trays need to be handled. To minimize the employees and labor time, the FDR adopt auto loading unloading system. Raw products are placed on trays on trolleys, which are hanging on overhead monorail, by slide the trolleys, operator can quick transfer products to areas they want. For example IQF room, freeze dryer, harvest area and trays clean room.
Design of the FDR dryers are completely modular. All its sub-systems are individual modules, and are independent install besides drying chamber. Easy to transport, install and maintain. Of course, Vikumer will offer turn-key service for all FDR freeze dryers. Ship to your nearest seaport and charge install and commissioning.
We deeply know, when freeze drying rise to commercial production stage, your freeze drying plants have to be dependable to support the good running of your business. And they should energy saving, to reduce your production cost. Vikumer uses its knowledges in the field and designed FDR freeze dryers. With hundreds of installations, we proved our values. Our equipment works extremly well on all food freeze dried industries.
FDR Freeze Dryer Models
Useable trays area from 50.8m2 to 204m2, condenser capacity up to 3300kgs.
The FDR freeze dryers are modular design, adopt auto loading and unloading.
Main Features & benefits
The FDR plant is modular engineered, all its sub-systems are individually installed besides drying chamber:
1, Drying Chamber
2, Vapor Collect Condenser
3, Condenser Defrosting Water Tank
4, IQF Room
5, Dried Product Harvest Room
6, Material Trays Cleaning Room
7, Fresh Material Trays Loading Room
8, Dried Product Temporary Storage Room
A, Steam Heating Module.
B, Primary Vacuum Pump Module.
C, Maintain Vacuum Pump Module.
D, Compressor Rack.
E, Outdoor Compressor Cooling Tower Platform.
- Stainless steel 304 drying chamber and condenser wall.
- Anodized aluminum alloy shelves and trays.
- Radiative heating method.
- Water based heating system.
- Screw compressors and water cooling.
- Vacuum system adopts primary + maintain vacuum pumps combination.
- Heavy duty H type steel for monorail.
- Pre-fabricated PUF panels for IQF room, quick assemble.
Our solutions are created consider both your space reserve and maximum productivity. Based on your workshop layout, we design the freeze drying plant perfect dock with your pretreatment lines of raw material processing, as well as freeze dried material harvest and packing lines.
Moreover, whatever you select 1 large capacity freeze dryer, or several small capacity lyophilizer parallel , we are able to provide the most economical solutions and offer the right equipment.
- All models are CE marked.
- Drying chamber and condenser GB-150 pressure vessel rated.
- Food grade material for products contact part.
- Water based shelves heating system, will not pollute products even if there is a leakage.
- Control system meet FDA 21CFR PART11, reliable data storage system and strict user authroization management system.
- Documents and validation package support.
Performance
- Shelves Temp. RT ~ +120C.
- Shelves cooling +30C ~ RT < 60min.
- Shelves heating >1C/min.
- Shelves temperature variance <+/-2C.
- Condenser Temp. final –45C.
- Condenser cooling +20C to –30C < 30min.
- System final vacuum <15Pa.
- Chamber vacuumize to 1mbar < 30min.
- Chamber vacuum leakage ≤5×10-2mbarL/s.
- Vacuum adjustable.
