BFD-10 Freeze Dryers
The Vikumer BFD-10 laboratory freeze dryer combines many of the features of larger commercial freeze dry systems.
Allow operator precise control entire freeze drying process, automatic running and monitoring the system working status. Which is ideal for R+D and scale-up purpose.
Lab Advanced Research Freeze Dryer
The BFD-10 freeze dryers are designed for advanced research institutes and professional laboratories, where precise control of the lyophilization process is needed. These freeze dryers combine many of the features of large freeze drying systems, either system performance or controller performance.
High advanced PLC and user friendly HMI based control system, allows fully automatically processing of an entire freeze drying cycle. And allows operator program up to 30 drying steps, flexible and accuracy control each step temperature and lasting hours. This system guarantees maximum reliability and reproductivity, comply with cGLP and exactly same as an industrial unit.
No doubt, the BFD-10 will great help investigators boost their study process, of the documentation practices and data acquisition, which is the concept of cGMP and as a mean of quality control. Especially in clinic trial or scale-up stage, the BFD lyophlizer is a dependable tool.
Technical Parameters
| Series | Bulk | Stoppering |
|---|---|---|
| Shelves Area | 0.47~0.94m2 | 0.47~0.61m2 |
| Useable Shelves No. | 3~6 | 3~4 |
| Shelves Size | 350*450mm | 350*450mm |
| Shelves Spacing | 120~50mm | 120~70mm |
| Condenser Temp. | -85C | -85C |
| Condenser Capacity | 10Kgs/24Hrs | 10Kgs/24Hrs |
| Condenser Max | 25Kgs | 25Kgs |
| Final Vacuum | <1Pa | <1Pa |
| Power | 6.5Kw | 8.5Kw |
| Size Standard (W*D*H) | 1400*950*1800mm | 1400*950*1800mm |
| Size Clean Room Config. | 1000*1800*1900mm | 1000*1800*2300mm |
| Weight | 750Kgs | 800Kgs |
Technical Features
- All-in-one structure. Plug and play deliver.
- Box type body, stainless steel or powder coated exterior.
- With casters and height adjustable feet.
- Freeze dryer all sides panels can be opened for maintenance.
- Stainless steel fabricated and surface mirror polished drying chamber, condenser and accessories.
- Transparent drying chamber and condenser door.
- Lubricate free doors gasket, designed suit high vacuum environment.
- Sandwich type plates enable fluid circulates inside, for shelves cooling and heating.
- Shelves temperature range -55C to +70C, precise control, uniformity <+/-1C.
- Shelf ramp temperature reduce or raise available.
- Bulk type and stoppering type shelves optional.
- Horizontal cylindrical ice condenser, smooth wall type or exposed coil type.
- Ice condenser capable of removing 10kgs water in 24hrs, and max capacity 20kgs.
- Condenser final temperature -85C.
- Condenser hot gas defrosting.
- Vacuum pump built in freeze dryer.
- Vacuum auto regulate as per set.
- Manual vacuum break valve.
- Cascade CFC free compressor system, air cooling method.
- PLC and user-friendly touch screen based control system. Allow user control the freeze dryer functions via a graphic HMI:
- Alive display main components working status.
- Freeze drying recipes management.
- Real-time freeze drying curve.
- Drying data downloadable to USB memory.
- Automatic and semi-automatic working.
- Alarms information.
- Users, authorization and password protection.
- Probes and gauge calibration.
- Meet international standards and concepts of cGMP, cGLP and FDA.
- Documents and validation package include.
- System performance and technical parameters as per request.
Key Benefits
Based on PLC and User friendly touch screen, meet 21 CFR PART 11. Which has the functions of:
- Alive displays main components working status.
- Freeze drying recipes management.
- Freeze drying steps programming. Up to 36 steps can be created, flexibly set each step shelf temperature and lasting hours. Allow operate set vacuum degree/range for 1st drying and 2nd drying. Allow operator set safety heating values like, vacuum regulate high/low margins, vacuum steps etc.
- Real-time freeze drying curve.
- Drying data online check or download to USB.
- Sensors and gauges calibration.
- Automatic and semi-automatic working mode.
- One key condenser defrosting.
- Users and authorization.
- Password login/logout.
- Alarms.
Robust technical features that capable of all R+D activities:
- All plates capable of heating and chilling. Rate >1C/min.
- Shelves temperature -55C to +70C. Temperature variance <+/-1C.
- Plates temperature ramp reduce and raise, controllable.
- Condenser final temperature -85C.
- Condenser cooling to -40C <30min.
- Chamber final vacuum <1Pa.
- Vacuumize to 1mbar <30min.
BFD-10 freeze dry system allows user precise control shelves temperature and vacuum degree:
- PID control of plates heating.
- Thermal balance system guarantees shelves temperature variance <+/-1C.
- 1st and 2nd drying stage vacuum range individually set.
- Optional: Various temperature sensors for products.
- Optional: Various vacuum gauges.
- Optional: Capacitive vacuum gauge.
- Optional: Condenser isolation valve.
All include design, all the machinery that involved with the operation of it is constructed in a steel cabinet. Ready for operation after connecting to electric. With casters and height adjustable feet.
- Drying chamber, shelves, trays, condenser and internal components are fabricated from high quality stainless steel, surface mirror polish Ra<0.6um.
- Rectangular drying chamber, horizontable cyclindrical ice condenser.
- Sandwich type shelves with latest welding technology.
- PMMA chamber and condenser door, openable.
- Cascade refrigeration system.
- 2-stage vacuum pump, dry pump or hybrid pump as per request.
