BFD-20 Pilot Freeze Dryer
Pilot Production Freeze Dryer
The BFD-20 pilot plant freeze dryer suits small volume trial production in non-aseptic industries, to validate laboratory research results and prepare technology transfer to later commercial production. This freeze dryer has a wide range of applications including heat sensitive drugs, enzymes, bacteria, probiotics, additives, dairy, meat, as well as food item fruit and vegetable. By select stoppering device, the freeze dryer also can adapt to vaccines production which are loaded in vials or bottles.
Technical Parameters
| Model | BFD-20 |
|---|---|
| Shelves Area | 1.6~2.8m2 |
| Useable Shelves No. | 4~7 |
| Shelves Size | 500*800mm |
| Shelves Spacing | 105~45mm |
| Condenser Temp. | -85C |
| Condenser Capacity | 20Kgs/24Hrs |
| Condenser Max | 40Kgs |
| Final Vacuum | 1Pa |
| Power | 12Kw |
| Size | W/1300*D/2200*H/2300mm |
| Weight | 1300Kgs |
Technical Features
- Combines many of the features of large freeze dry systems, scale to industrial production breezily.
- Entirely stainless steel fabricated, hygienic processing.
- Rectangular drying chamber, cylindrical ice condenser.
- External type ice condenser installed in rear side of freeze dryer.
- Sandwich type plates, silicone oil based system. Shelves temperature controllable from -55C to +70C.
- Shelves temperature uniformity <+/-2C, stunning dried quality guarantee.
- LYO-PILOT control system, PLC and touch screen HMI based.
- Touch screen real-time displays system key component working status and vital parameters like product, shelf, condenser temperature and vacum degree.
- Freeze drying recipes management system, repeatability and guarantee constant dried quality between batches.
- Freeze drying curve display and data downloadable.
- Tray style or stoppering type shelf selectable. Shelf area up to 2.8m2.
System Performance
- Shelves temperature range -55C ~ +70C.
- Shelves temperature variance <+/-1C.
- Shelves cooling >1C/min (+20C ~ –40C < 60min).
- Shelves heating >1C/min (–40C to +20C < 60min).
- Shelves roughness Ra<0.6um.
- Shelves flatness <+/-0.5mm/m.
- Condenser Temp. final –85C.
- Condenser cooling +20C to –40C < 30min.
- System final vacuum <0.01mBar.
- Chamber vacuumize to 1mbar < 30min.
- Chamber vacuum leakage ≤5×10-2mbarL/s.
- Vacuum flexible adjust.
