FD-5L-TP Freeze Dryer

5.4m2 trays area, 100Kgs condenser.
Vials capacity 2R*21000pcs, or 6R*10800pcs, or 10R*9250pcs.

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Introduction

The Vikumer FD-5L-TP lyophilizer is an industrial large pharmaceutical freeze dryer equipment. Capable of freeze drying products which loaded in vials or bottles, and later capping it under vacuum environment. Application include pharmaceutical vaccines and medical injections.

FD-5L-TP Freeze Dryer

Technical Parameters

Model FD-5L-TP
Shelves Area 5.4m2
No. of Shelves 5+1
Shelf Size 900*1200mm
Shelf Spacing 100mm
Shelf Temp. -55C ~ +70C
Vacuum <1Pa
Condenser Capacity 50Kgs/24Hrs, 100Kgs Total
Condenser Temp. -85C
Power 28Kwh
Size 1750*3800*2800mm
CIP/SIP Optional

Designing Features

  • Can use to freeze dry bulk material in trays or vaccine in vials.
  • Bulk material loading capacity 54Kgs @10mm thick in trays, 81Kgs @15mm in trays.
  • Vials loading capacity 2R/4R*21000pcs, or 6R/8R*10800pcs, or 10R/15R*9250pcs.
  • Industry heavy duty design suit 7*24 production.
  • All-in-one structure, standardized modular sub-systems.
  • Machine delivered has been debugged in factory.
  • Easy install, only needs connect electric, compressed air, condenser defrost water and compressor chilling water.
  • CIP and SIP module also need CIP water and SIP steam supply.
  • All pipes’ connectors or flanges are under international standard.
  • Control of the freeze dryer is through PLC and HMI based system.
  • Fully automatic freeze drying.
  • Redundant system available: Compressor, vacuum pump and fluid pump.
  • Customized system, OEM and ODM accept, Vikumer provide technical support.

Sub-systems and Technical Features

Structure and Overview

  • All-in-one structure. All related components are mounted on a steel frame.
  • Modular design, easy transport, install and maintain.

  • S/S316L made, PUF insulated.
  • Inner wall mirror polish Ra<0.6um.
  • Sloped bottom for water easy draining.
  • Hinged door with middle large sight glass.
  • Medical grade, lubricate free door seal.

  • S/S316L made, both surface mirror polished.
  • Fluid circulates in sandwich type shelves, for products heating and chilling.
  • Shelves temperature -55C to +70C.
  • Heating and cooling efficiency >1C/Min.
  • Hydraulic stoppering system, shelves flexible move up or down.
  • S/S316L material trays.
  • Standard or bottom removable trays optional.

  • Fluid heating directly by electric heaters.
  • Fluid chilling intermediate through plate heat exchanger which connect compressor system.
  • High performance fluid pump from Grundfos.
  • PT-100A temperature probes, precise measure and control fluid temperature.
  • PID control of fluid heating.

  • Installs in rear side of drying chamber.
  • Condenser butterfly isolation valve.
  • S/S316L made condenser chamber, PUF insulated.
  • Inner wall mirror polish Ra<0.6um.
  • Sloped bottom for water easy draining.
  • S/S316L made condensing coils.
  • Chilling to -40C less than 30min, lowest -85C.
  • Condenser with sight glass and illuminator.
  • Condenser hot water defrosting.

  • 2-stage oil sealed, rotary vane vacuum pump.
  • Vacuum pump isolation valve.
  • Pirani type vacuum gauge.
  • Stainless steel vacuum pipe.
  • Pneumatic valves for chamber and condenser vacuum break.
  • System final pressure <0.01mbar.
  • Chamber pressure drop to 0.1mbar < 30min.
  • Chamber vacuum leakage ≤5×10-2mbarL/s.
  • Vacuum adjustable.

  • Bitzer 2-stage reciprocating compressor.
  • Water cooling for stable performance.

  • PLC and HMI based system.
  • Automatic or semi-automatic freeze drying.
  • Freeze drying recipes and steps management.
  • Freeze dry system working status graphic display.
  • Freeze drying data management system.
  • Real-time freeze-drying curve, current batch curve review.
  • Users, authority management and password protection.

Options and Functions

  • CIP clean in place.
  • SIP sterilize in place.
  • Pneumatic door lock and sensor.
  • Variable shelf spacing.
  • Capacitive vacuum gauge.
  • Remote compressor system.
  • Redundant compressor, vacuum pump and fluid pump.
  • PC control.
  • SCADA package.
  • FAT, IQ, O/PQ.

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