Pharmaceutical Freeze Dryers
The Vikumer FDL-TP are large scale freeze dryers, especially designed for production of high value pharmaceutical products. Suit freeze drying of vaccines and injectable formulations, aseptic production in vials or bulk medicines in trays.
FDL-TP lyophilizers are modular structure, that door can be installed through the clean room wall, systems which in machinery room is easy to maintain. Entire freeze dry system fully meet GMP directives, and control system programmed according to 21CFR Part11.
Applications
- Injectable formulations
- Human vaccines
- Pharmaceutical drugs, pills, API
- Veterinary vaccines
- Penicillin
- Serum
- Blood products
- Biology activity ingredients
Models
| FD-5L-TP | FD-10L-TP | FD-20L-TP | FD-30L-TP | |
| Shelves Area | 5.4m2 | 10.5m2 | 19.8m2 | 29.7m2 |
| No. of Shelves | 5+1 | 7+1 | 11+1 | 11+1 |
| Shelf Size | 900*1200mm | 1000*1500mm | 1200*1500mm | 1500*1800mm |
| Spacing | 100mm | 100mm | 100mm | 100mm |
| Shelf Temp. | -55C ~ +70C | -55C ~ +70C | -55C ~ +70C | -55C ~ +70C |
| Vacuum | <1Pa | <1Pa | <1Pa | <1Pa |
| Condenser | 100Kgs | 200Kgs | 400Kgs | 600Kgs |
| Condenser Temp. | -85C | -85C | -85C | -85C |
| Power | 28Kwh | 60Kwh | 82Kwh | 91Kwh |
| Size (mm) |
1700*4300*2650 |
2000*6200*2800 |
2300*6800*3500 | 2500*7500*4000 |
| Vials Capacity | 2R *21000 6R *10800 10R *9250 |
2R *37800 6R *19400 10R *16650 |
2R *76725 6R *40392 10R *34100 |
2R *114576 6R *60588 10R *51150 |
System Performance
- Shelves Temp. -55C ~ +70C .
- Shelves cooling >1C/min (+20C ~ –40C < 60min).
- Shelves heating >1C/min ( –40C to +20C < 60min).
- Shelves temperature variance <+/-1C.
- Shelves roughness Ra<0.6um.
- Shelves flatness <+/-0.5mm/m.
- Condenser Temp. final –85C.
- Condenser cooling +20C to –40C < 30min.
- System final vacuum <1Pa.
- Chamber vacuumize to 0.1mbar < 30min.
- Chamber vacuum leakage ≤5×10-2mbarL/s.
- Vacuum adjustable.
Controller
For all models, high advanced PLC and user friendly HMI based control system is installed. It has the functions of:
- Graphic display system working status.
- Freeze drying recipes management.
- Real-time freeze drying curve.
- Freeze drying data & curve review, print and download.
- Automatic and semi-automatic working select.
- Users and authorization management.
- Alarms and debug model.
Options and Customization
- CIP, SIP.
- Backups for compressor, vacuum pump, fluid circulating pump.
- Drying chamber air filter.
- Pneumatically chamber door lock.
- Shelves spacing changeover.
- Dry vacuum pumps.
- SCADA control package.
- Documents and validation package.
- Lyophilizer in site install and debug service.
Vikumer as one of the most influential lyophilizer manufacturers in China, we can satisfy any of your demand. Create feasible lyophilization solution and offer the right freeze drying machines. Any we can help, please feel free to contact us.
