Small Production Freeze Dryer

FD1 Lab Scale Production Freeze Dryer

Commercial Aseptic Production at Small Scale

The Vikumer FD-1 is a lab scale production freeze dryer that has been developed specially for clinical trials and industry small production batches of high value bio and pharmaceutical products in vials or in bulk.

It has exact same functions and system performance as other Vikumer industrial-scale pharmaceutical freeze drying machines. The standard FD1 freeze dryer includes CIP and SIP for aseptic production, and the hydraulic stoppering device is capable of capping the vials under vacuum after freeze dry.

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Technical Specifications

Model FD-1
Condenser Volume 50L
Condenser Performance 10Kgs/24Hrs
Shelf Size W/350*D/450mm
Install Size W/1500*D/3000*H/2450mm
Weight 2000Kgs~3000Kgs as per configuration
Power Install 19Kw
Voltage 380V/50Hz/3P
Model FD-1
Shelf Temperature Control Range -50C ~ +70C
Lowest Shelf Temperature -55C
Shelf Temperature Control Accuracy <+/-1C
Shelf Cooling Rate +20C to -40C < 60Min
Shelf Heating Rate -40C to +20C <60Min
Condenser Cooling Rate RT ~ -65C <15Min
Condenser Lowest <-85C
Vacuumize ATM ~ 133Pa <30Min
Vacuum Final <1Pa
No. of Shelves 3 4 5 6
Shelf Area 0.47m2 0.63m2 0.78m2 0.94m2
Shelf Spacing 176mm 128mm 99mm 80mm
No. of Shelves 3 4 5 6
Shelf Area 0.47m2 0.63m2 0.78m2 0.94m2
Shelf Spacing 176mm 128mm 99mm 80mm
2R 1908 2544 3180 3816
6R 957 1276 1595 1914
10R 810 1080 1350 1620
20R 504 672 840 1008
30R 504 672 840
50H 231 308 385
100H 162 216

Technical Features

  • Integrated structure, all accessories are mounted on a steel skid, easy to transport and install.
  • Stainless steel drying chamber, shelves and ice condenser.
  • Rectangular drying chamber with rounded corners.
  • Sloped chamber bottom towards to drain.
  • Temperature controlled shelves, temperature controllable from -55C to +70C.
  • Heat transfer fluid based shelves, high temperature uniformity <+/-1C.
  • Top to bottom hydraulic stoppering device.
  • External ice condenser behinds product chamber.
  • Isolation valve between ice condenser and product chamber.
  • Condenser lowest -85C, cooled by refrigerant direct expansion.
  • Condenser hot water defrost.
  • CIP and SIP.
  • 2-Stage, oil sealed rotary vane vacuum pump.
  • Pirani vacuum gauge for pressure measurement.
  • Chamber vacuum regulate kit.
  • Water cooled, semi-hermetic compressor system.
  • PLC and user friendly touch screen HMI based control system.
  • Lyo-pilot control interface.
  • Pneumatic valves for air and water isolate.
  • PT100 temperature sensors for products, shelves, fluid and condenser.
  • Qualification documents and technical support.

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