A leading freeze drying machines manufacturer in China, from lab pilot to industrial production freeze dryers.

FDL-TP Stopper Freeze Dryer

FDL-TP Stopper Freeze Dryer

FDL-TP stoppering freeze dryers designed considered a lot of factors for your success and high quality freeze drying, the range of freeze drying machine could widely application in pharmaceutical industry for mass production, the range pharmaceutical freeze dryers useable shelf area from 1m2 to 50m2. Vikumer Freeze Dry offer standard factory models, as well as the standardized sub-systems, that are modular installed,  can flexible configuration.

Engineering, designing, sea shipping to your nearest sea port, install and worker traing etc., we provide turn-key services for your pharmaceutical freeze drying plant and permanant technical support. Besides, our perfect after sale services guarantee your less downtime or lose.

We help you build and maintenance freeze drying plant, always health and stable running.

Multi-Application

  • You could use the freeze dryer as a shelf tray dryer.
  • Also, by use the top stoppering device, the shelves distance can flexible change, so the freeze dryer can process different size vials or bottles, capping them under vacuum.

About FDL-TP Pharmaceutical Freeze Dryer

Meet GMP

FDL-TP freeze dryers design and produce strict follow GMP concepts.

Safety Freeze Drying

The FDL-TP freeze dryers have been carefully designed of its safety precautions, guarantee protect both raw material and freeze drying equipment when an emergency happen.

The achievement assists by temperature probes, sensors and electric cables, that are proper installed and connect with PLC based controller, once anywhere have an abnormal(mainly for temperature, vacuum), the system will automatic try correct it, if the deviation get larger and larger, protection procedure will start: seal drying chamber and condenser by close all pneumatic valves, maintain the vacuum degree, power off all sub-systems, meanwhile sound and light alarm, in the controller interface, also show possible failure part.

The high advanced LYO-MEGA control system also has logic interlock function, that will help you avoid parts damage due to mis-operate, especially in manual operate condition, the function is useful.

Precise Control and Temperature uniformity

All shelves are sandwich structure, inside have channels for fluid recycle. Which means all shelves in the freeze dryer have both freezing and heating function.

The shelves heating by one individual electric heater, and shelves freezing indirect through plate heat exchanger by refrigerant expand.

All shelves temperature balance system, temperature probe and vacuum sensor installed in drying chamber, for monitoring and control the temperature while in sublimation period.

The guarantee of the temperature tolerance <±1C during sublimation, and make sure both freezing and heating efficient >1C/min.

Superior Craftmanship

The drying chamber and condenser house, made of stainless steel 304 or 316L, build according to pressure container standard, outer welded reinforce rings, SIP model also jacket water recycle channel.

All internal components like shelves, walls, frame, and external supplement components like fluid recycle pipes, CIP nozzles and accessories all made of stainless steel with mirror treatment, surface polish roughness Ra<0.5, All shelves flatness <0.5mm/m. drying chamber and condenser corner design hemispheric, easily and thoroughly clean.

High-efficient

The design of the FDL-TP freeze dryers offering industrial heavy duty features, the perfect temperature&vacuum sensor system could help control the temperature and pressure conditions, enable operator always get the accuracy data, make adjust if need.

The selected components installed could help quick reach set temperature or pressure, both freezing and heating speed >1C per minute.

  • Shelves cooling and heating speed: >1C per min.
  • Shelves cooling from +20C to –40C within 60min.
  • Shelves lowest temperature –50C (accuracy 2C).
  • Shelves heating from –40C to +20C within 60min.
  • Shelves Max temperature +70C (accuracy 1C).
  • Ice condenser cooling from 20C to –40C within 30min.
  • Ice condenser lowest temperature –80C.
  • Vacuum pump from atmosphere to 15Pa within 30min.
  • System final vacuum <5Pa, leakage ≤5x10-2mbarL/s.
Movable shelves, flexible of Use

Customers could use the FDL-TP freeze dryers for bulk loading.

By use stoppering device, also could load different size vials.

By connect lateral inlet port, could also freeze drying flasks.

LYO-MEGA Control System

LYO-MEGA controller system which combine PLC + Touch screen based electric cabinet and computer (software) control provide. The control system could meet 21 CFR part 11 what is the GMP concepts need.

  • Real-time dynamic display all sub-systems working status.
  • Sensors installed accuracy show temperature, vacuum degrees, time.
  • Drying data automatic collect and storage, operator could export by batch or by time period.
  • Freeze drying recipes management.
  • Log in and authority management.
  • System also have alarm function.
Modular design, all sub-system configurable

The designing of modular system, all mechanical subsystem like vacuum, refrigeration, fluid recycle, heating etc. design and installed as individual modules, but they work closely that are controlled by high advanced LYO-MEGA system.

Since the modular sub-systems, that means all of them could flexible configuration, customer could custom the parts brand, reserve one more system for backup if need.

Technical Features

DRYING HOUSE:

  • Design according to GB pressure container directives.
  • Rectangular chamber, PUF insulated wall.
  • Mirror finished walls, shelves, doors and accessories.
  • Hinged door, in front door and side drying house have viewing ports.
  • Plates and drying house inner wall mirror finish.

SHELVES:

  • Stainless steel made, Mirror finish.
  • High quality stainless steel knitted plates bellows.
  • Sandwich type plates fill silicone oil, all plates have both freezing and heating function: -50C ~ +70C.

STOPPERING DEVICE:

  • On top of drying house, hydraulic station installed.
  • All plates connect and drive by hydraulic shaft, could flexible move up or down, help vials or bottles capping under vacuum.

CONDENSER:

  • Condenser house in rear side of drying chamber, Split with drying chamber by Butterfly valve.
  • Stainless steel material for both coils and walls, surface mirror finish.
  • Condenser floor slope design for water thoroughly discharge.
  • Exclusive designed coils route, high performance vapor collection.

VACUUM SYSTEM:

  • Roots blower(for larger model) and backing pumps combination
  • Vacuum adjust controller.
  • Pneumatic isolation valve installed between condenser and pump.

CONTROL SYSTEM:

  • PLC + Touch screen system, PC connectivity.
  • Touch screen panels install both in clean room and mechanical room.
  • Automatic and Manual operation selectable.
  • System working status diagram display.
  • Freeze Drying status & data display.
  • Drying data auto storage, could download to U disk.

COMPRESSOR SYSTEM:

  • Reciprocating compressor, oversized for stable performance.
  • Water cooled condenser and cooling tower include.
  • Brazed plate heat exchanger for shelves cooling to -50C, refrigerant direct expand for condenser cooling to -80C.

HEATING SYSTEM:

  • Heated silicone oil drive by a centrifuge pump recycle inside shelves.
  • Individual electric heater provides heating energy.
  • PID control introduced.

CIP, SIP, PC Suit, Mobile Suit Optional.

Customized requirements acceptable.

Pharmaceutical Freeze Dryer/Lyophilizer Models

FD-1L-TP
FD-2L-TP
FD-3L-TP
FD-5L-TP
FD-10L-TP
FD-20L-TP
FD-30L-TP
FD-40L-TP
FD-50L-TP
Model

FD-1L-TP

Download Brochure

Shelves area 1.15m2
Ice Capacity 20L
Shelves 4+1
Shelves size 480*600mm
Trays 4EA
Shelf Temp. -50℃ to +70℃
Condenser Temp. -80℃
Vacuum <5Pa
Power 9kw
Size 2500*1100*2000
Vials Capacity (φ22) 2200Pcs
Model

FD-2L-TP

Download Brochure

Shelves area 2.16m2
Ice Capacity 40L
Shelves 4+1
Shelves size 600*900mm
Trays 8EA
Shelf Temp. -50℃ to +70℃
Condenser Temp. -80℃
Vacuum <5Pa
Power 15kw
Size 2500*1300*2100
Vials Capacity (φ22) 4300Pcs
Model

FD-3L-TP

Download Brochure

Shelves area 3.24m2
Ice Capacity 60L
Shelves 6+1
Shelves size 600*900mm
Trays 12EA
Shelf Temp. -50℃ to +70℃
Condenser Temp. -80℃
Vacuum <5Pa
Power 18kw
Size 2800*1200*2500
Vials Capacity (φ22) 6500Pcs
Model

FD-5L-TP

Download Brochure

Shelves area 5.25m2
Ice Capacity 100L
Shelves 7+1
Shelves size 750*1000mm
Trays 28EA
Shelf Temp. -50℃ to +70℃
Condenser Temp. -80℃
Vacuum <5Pa
Power 32kw
Size 4000*1500*2500
Vials Capacity (φ22) 10000Pcs
Model

FD-10L-TP

Download Brochure

Shelves area 10.5m2
Ice Capacity 200L
Shelves 7+1
Shelves size 1000*1500
Trays 42EA
Shelf Temp. -50℃ to +70℃
Condenser Temp. -80℃
Vacuum <5Pa
Power 55kw
Size 4500*2000*2500
Vials Capacity (φ22) 21000Pcs
Model

FD-20L-TP

Download Brochure

Shelves area 19.8m2
Ice Capacity 400L
Shelves 11+1
Shelves size 1200*1500
Trays 66EA
Shelf Temp. -50℃ to +70℃
Condenser Temp. -80℃
Vacuum <5Pa
Power 80kw
Size 6000*2100*2500
Vials Capacity (φ22) 41000Pcs
Model

FD-30L-TP

Download Brochure

Shelves area 29.7m2
Ice Capacity 600L
Shelves 11+1
Shelves size 1800*1500
Trays 99EA
Shelf Temp. -50℃ to +70℃
Condenser Temp. -80℃
Vacuum <5Pa
Power 138kw
Size 8200*2500*3500
Vials Capacity (φ22) 61000Pcs
Model

FD-40L-TP

Download Brochure

Shelves area 37.8m2
Ice Capacity 800L
Shelves 14+1
Shelves size 1800*1500
Trays 126EA
Shelf Temp. -50℃ to +70℃
Condenser Temp. -80℃
Vacuum <5Pa
Power 163kw
Size 8200*2500*4000
Vials Capacity (φ22) 80000Pcs
Model

FD-50L-TP

Download Brochure

Shelves area 51m2
Ice Capacity 1000L
Shelves 17+1
Shelves size 2000*1500
Trays 204EA
Shelf Temp. -50℃ to +70℃
Condenser Temp. -80℃
Vacuum <5Pa
Power 180kw
Size 9500*2600*4500
Vials Capacity (φ22) 110000Pcs