A leading freeze drying machines manufacturer in China, from lab pilot to industrial production freeze dryers.

FDL-TP Stopper Freeze Dryer

Stoppering Freeze Dryer

For Pharmaceutical and Veterinary

FDL-TP stoppering freeze dryers designed considered a lot of factors for your success and high quality freeze drying, the range of freeze drying machines widely application in pharmaceutical and veterinary. Vikumer provide turn-key services include engineering, manufacturing, sea shipping to your nearest sea port and cover installation and worker training, provide permanent technical support. Besides, our perfect after sale services guarantee you less downtime or lose.

Main features:

  • Fully customization
  • Modular systems
  • Cost effective solution

Production capacity:

  • 1~30m2 useable trays area.
  • Up to 600L condenser capacity.
Technical Features

Drying Chamber

  • Rectangular shape drying chamber for better space using.
  • GB150 pressure vessel rating.
  • Drying chamber fully insulated ensure precise temperature control.
  • AISI316L material, chamber inner surface mirror polished.
  • Rounded Corners for easy cleaning.
  • Sloped chamber bottom for easy draining.
  • AISI304 hinged door, door lock by means of 2 screw latches.
  • Door have large viewing port.

Shelves

  • AISI316L made.
  • All plates can flexible move up to down for vials capping or assist cleaning.
  • All plates are precise machining roughness better than 0.5um and flatness <0.5mm/m.
  • Plates connection accessories use AISI316L material.
  • All plates can be heated or chilled.

CIP (Clean in place) Systems

  • Clean in place is standard configuration for FDL-TP range freeze dryer.

Condenser

  • External condenser for larger icing capacity and higher hygienic grade.
  • Condensing coils surface well polished to better than 0.5um.
  • Sloped condenser bottom for easy draining.

Drying chamber & Condenser isolation valve

  • Butterfly valve as standard configuration.
  • Pneumatic drive.

Vacuum System

  • Final vacuum degree designed <1pa, with pumping rate atmospheric to 0.1mbar <20min
  • Oil sealed rotary vacuum pump and roots blower (for larger models).
  • Anti-suck back valves installed.

Compressor System

  • 2 stage semi-hermetic compressor and water cooling condenser.
  • Fully optimized compressor system, stable performance.

Shelf Heat Transfer System

  • Hollow shelves filled with heat transfer fluid (silicone oil).
  • Heat transfer fluid force circulation by a centrifugal pump.
  • Shelves heating by multi-elements electric bar.
  • Shelves chilling indirectly through brazed plate heat exchanger.

Control System

  • LYO-MEGA Control system.
  • PLC + Touch screen.
  • Graphic display system working status.
  • Automatic drying data collection.
  • Automatic and semi-automatic working.
  • Pirani vacuum gauge.
  • PT-100 temperature probe.
System Performance
  • Shelves –55C to +70C with accuracy of +/-1C.
  • Shelves chilling efficiency +20C to -40C <60min.
  • Shelves heating efficiency >1C/min.
  • Condenser lowest –85C.
  • Condenser chilling +20C to -40C within 30min.
  • Vacuum pumping rate from atmospheric to 0.1mbar <20min.
  • Vacuum degree <1Pa, leakage ≤5x10-2mbarL/s
General Spec.
General Spec.

Model

FD-2L

FD-3L

FD-5L

Shelf Area(m2)

2.16

3.24

5.25

Useable Shelves

6

6

7

Shelves Spacing(mm)

100

100

100

Shelves Temp.

-55C to +70C

Shelf Size

600*600mm

600*900mm

750*1000mm

Condenser Capacity

40L

60L

100L

Condenser Temp.

-85C

Vacuum Degree

<1Pa

Size

2500*1100*2300mm

2800*1300*2300mm

3500*1500*2500mm

CIP Water Consumption

90L/min

120L/min

150L/min

Voltage

380V/50Hz/3P

Vials Capacity

Dia.16

8214

12432

19964

Dia.22

4374

6480

10710

Dia.32

1944

3024

4991

Model

FD-10L

FD-20L

FD-30L

Shelf Area(m2)

10.5

19.8

29.7

Useable Shelves

7

11

11

Shelves Spacing(mm)

100

100

100

Shelves Temp.

-55C to +70C

Shelf Size

1000*1500mm

1200*1500mm

1500*1800mm

Condenser Capacity

200L

300L

500L

Condenser Temp.

-85C

Vacuum Degree

<1Pa

Size

5500*1700*2500

6500*2000*2800mm

7500*2200*2800mm

CIP Water Consumption

200L/min

230L/min

280L/min

Voltage

380V/50Hz/3P

Vials Capacity

Dia.16

40362

76752

114576

Dia.22

21420

40392

60588

Dia.32

9982

18722

28336

Optional Accessories & Functions
  • SIP (Sterilization in place)
  • Pizza door.
  • Pneumatic door lock.
  • Dry vacuum pump.
  • Screw compressors.
  • PC and mobile controller.
  • IQ, OQ, PQ documents.
  • FAT.
  • Others please contact our sales representative.

Installations