FDR Food Freeze Dryer(Al Alloy Shelves)

It has been known that even though freeze dried food is very popular in market, but freeze drying is batch drying, due to the slow sublimation speed, one batch may take several days, the continue working result the process cost more energy than other dehydration method. So, try reduce electric consumption is one important thing that will help control production cost.

Vikumer have been worked out feasible solutions, and already use in our freeze dryers, that could help you save at leave at least 30% electric cost compare other brands. Both hardware and software part, from machine physical structure to software control code, have optimized for maximum the energy utilization.

Experience accumulated and continue study of the freeze drying system, we have innovation a lot in our freeze dryers, and we have been getting remarkable achievements in the dried product quality optimization field.

Our delicate designed drying house structure, shelves modular, and precision temperature control system result freeze dried products always be the top quality in market, whatever its color, odor, nutrition contain etc. is very close to fresh.

We also guarantee you: All batches freeze dried quality is constant!

Benefit by the exclusive machine design and system optimization, freeze drying speed also faster.

Both the shelves temperature balance system and drying house temperature control system could help increase the heat exchange rate between energy and frozen material, which direct influence the stable sublimation speed and rapid freeze drying, as well, ensure materials in all trays drying finish in same time, same quality.

The freeze dryer operates only need 1~2 workers.

Freeze drying process fully automatic, material loading/unloading could assist by floor trolleys or overhead monorail system, trays handle is very easy, material transport is flexible and rapid.

We provide freeze dryer with standard configurations that listed, also we could design and build freeze dryer to your specifications, perfect fit your workshop layout or technical requirement, we also could send engineer charge installation, debug and worker training.

The FDR freeze dryers design and build totally meet food processing demand, all components that contact food we use food grade, stainless steel or anodized aluminum alloy, Inert material no pollute material and will not influence dried products quality.

Heating shelves, which come with sandwich structure, inner recycle heating medium, we use pure water, so even leakage, it will not pollute products at all. Drying house is stainless steel made, cylindrical shape, easy clean.

Vikumer aim to provide inexpensive freeze dryers to customer: reliable, stable working, economic price, excellent performance.

We have been hard work 20+ years, and all our freeze dryer solutions provide to customer based on that.

Please feel free contact us and share your ideas and suggestions.

CONTROL SYSTEM:

• PLC + Touch screen +PC Control system.
• Automatic and Manual operation.
• Functions control and system working status graphic display.
• Drying recipes management.
• Error alarm and protection.
• Drying data auto storage and batch export.

DRYING HOUSE & DOOR:

• Design according to GB pressure container directives.
• AISI304 cylindrical chamber with reinforce rings and PUF layer.
• AISI304 made door, with large viewing ports.
• Anodized aluminum shelves and trays, AISI304 optional.

SHELVES:

• Anodized aluminum material, AISI304 optional.
• Sandwich type plates fill pure water for heating.
• Modules shelves, excellent temperature uniformity, maintenance free.

CONDENSER:

• Locate back side of drying house,AISI304 made coils, surface mirror finish.
• Condenser floor slope design for water thoroughly discharge.
• Exclusive designed coils route, high performance vapor collection.

VACUUM SYSTEM:

• Oil sealed vacuum pumps and roots blower (for larger models) combination.
• System vacuum degree adjustable by needle valve.
• Pneumatic isolation valve installed between condenser and pump.

COMPRESSOR SYSTEM:

• Reciprocating or screw compressor, fully optimized system, power saving, stable performance.
• Water cooled condenser and cooling tower include.
• Brazed plate heat exchanger installed for shelves heating/cooling.

QUICK LOADING/UNLOADING SYSTEM:

• Overhead monorail for trays quick loading/unloading.
• Monorail direction turn introduce pneumatic units.

HEATING SYSTEM:

• Heated water drive by a centrifuge pump recycle inside shelves.
• Individual electric heater provides heating energy.
• AISI304 pipes.